2004 DODGE CARAVAN PROBLEMS

2004 DODGE CARAVAN PROBLEMS

Model Trims

Caravan 3.3 V6 (182 Hp) 4x4 Automatic

Caravan 3.3 V6 (182 Hp) Automatic

Caravan 3.5 V6 (233 Hp) 4x4 Automatic

Caravan 3.5 V6 (233 Hp) Automatic

Caravan 3.8 V6 (208 Hp) Automatic

Caravan 3.8 V6 (218 Hp) 4x4 Automatic

Caravan 3.8 V6 (218 Hp) Automatic

Caravan 2.4 (152 Hp) Automatic

Caravan 3.3 V6 (182 Hp)

Caravan 3.8 V6 (218 Hp) Automatic

2004 DODGE CARAVAN PROBLEMS

Malfunction Modules

Common Complaints and Reliability

  • 1. Brake issues:

    • Brakes overheating, causing brake pedal travel to zero and brake to lock intermittently
    • Rear brakes rusty, causing the vehicle to slide and nose dive when brakes are applied
    • Front brake dust accumulation causing stopping distance to increase
    • Arsenic pads causing brake pads to wedge against the rotor-disc, resulting in vehicle fire and overheating
    • Brake light remaining lit after brake pedal is released until vehicle is turned off

  • 2. Gas tank/fueling issues:

    • Vehicle stalling after refueling multiple times
    • Gas leaking from the top of the fuel tank
    • Engine stalling due to defective liquid/vapor valve in the gas tank
    • Hesitation and stalling after refueling
    • High speed gas tank filling resulting in stalling and power steering lockup while driving

  • 3. Electrical system issues:

    • Airbag light illuminated due to a broken clockspring
    • Horn turning on intermittently
    • Map system malfunctioning, causing distraction to other drivers
    • Windshield wipers turning on by themselves
    • Gas gauge malfunctioning and not indicating accurately

  • 4. Other miscellaneous issues:

    • Evaporator core leaks causing freon to leak into the passenger compartment
    • Front passenger side floor getting wet, causing moldy carpet
    • Seat frame breaking and falling back
    • Rear latch mechanism failing, causing child injury
    • Sluggish acceleration and hard brakes, resulting in burning brakes and locking brakes
    • Vehicle acceleration uncontrollably while shifting gears
    • Rear window glass exploding while driving, leading to safety concerns

Other Models